Laser Cutter Materials

Laser Cutter Materials


WARNING: Because many plastics are dangerous to cut, it is important to know what kind you are planning to use. Make has a   How-To for identifying unknown plastics with a simple process.

 Material  Danger!  Cause/Consequence
PVC(Poly Vinyl Chloride)/vinyl/pleather/artificial leather Emits toxic chlorine gas when cut! Don’t ever cut this material as it will ruin the optics, cause the metal of the machine to corrode, and ruin the motion control system.
Thick ( >1mm ) Polycarbonate/Lexan Cuts very poorly, discolors, catches fire Polycarbonate is often found as flat, sheet material. The window of the laser cutter is made of Polycarbonate because polycarbonate strongly absorbs infrared radiation! This is the frequency of light the laser cutter uses to cut materials, so it is very ineffective at cutting polycarbonate. Polycarbonate is a poor choice for laser cutting.
 ABS  Melts / Cyanide  ABS does not cut well in a laser cutter. It tends to melt rather than vaporize, and has a higher chance of catching on fire and leaving behind melted gooey deposits on the vector cutting grid. It also does not engrave well (again, tends to melt). Also, cutting ABS plastic emits hydrogen cyanide, which is unsafe at any concentration.
 HDPE/Milk bottle plastic  Catches fire and melts  It melts. It gets gooey. Don’t use it.
 PolyStyrene Foam  Catches fire  It catches fire, it melts, and only thin pieces cut. This is the #1 material that causes laser fires!!!
 PolyPropylene Foam  Catches fire  Like PolyStyrene, it melts, catches fire, and the melted drops continue to burn and turn into rock-hard drips and pebbles.
 Epoxy  Burn/Smoke  Epoxy is an aliphatic resin, strongly cross-linked carbon chains. A CO2 laser can’t cut it, and the resulting burned mess creates toxic fumes ( like cyanide! ). Items coated in Epoxy, or cast Epoxy resins must not be used in the laser cutter. ( see Fiberglass )
 Fiberglass Emits fumes  It’s a mix of two materials that cant’ be cut. Glass (etch, no cut) and epoxy resin (fumes)
 Coated Carbon Fiber  Emits noxious fumes  A mix of two materials. Thin carbon fiber mat can be cut, with some fraying – but not when coated.
 Any foodstuff ( such as meat, seaweed ‘nori’ sheets, bread, tortillas… ) The laser is not designed to cut food, and people cut things that create poisonous/noxious substances such as wood smoke and acrylic smoke.  If you want to cut foodstuffs, consider sponsoring a food-only laser cutter for the space that is kept as clean as a commercial kitchen would require.


Safe Materials

The laser can cut or etch. The materials that the laser can cut materials like wood, paper, cork, and some kinds of plastics. Etching can be done on almost anything, wood, cardboard, aluminum, stainless steel, plastic, marble, stone, tile, and glass.



Max thickness



Many woods


Avoid oily/resinous woods

Be very careful about cutting oily woods, or very resinous woods as they also may catch fire.

Plywood/Composite woods


These contain glue, and may not laser cut as well as solid wood.


MDF/Engineered woods


These are okay to use but may experience a higher amount of charring when cut.


Paper, card stock


Cuts very well on the laser cutter, and also very quickly.


Cardboard, carton


Cuts well but may catch fire.

Watch for fire.



Cuts nicely, but the quality of the cut depends on the thickness and quality of the cork. Engineered cork has a lot of glue in it, and may not cut as well.

Avoid thicker cork.



Cuts extremely well leaving a beautifully polished edge.


Thin Polycarbonate Sheeting (<1mm)


Very thin polycarbonate can be cut, but tends to discolor badly. Extremely thin sheets (0.5mm and less) may cut with yellowed/discolored edges. Polycarbonate absorbs IR strongly, and is a poor material to use in the laser cutter.

Watch for smoking/burning

Delrin (POM)


Delrin comes in a number of shore strengths (hardness) and the harder Delrin tends to work better. Great for gears!


Kapton tape (Polyimide)


Works well, in thin sheets and strips like tape.




Works well if it’s thin. Thick mylar has a tendency to warp, bubble, and curl

Gold coated mylar will not work.

Solid Styrene


Smokes a lot when cut, but can be cut.

Keep it thin.

Depron foam


Used a lot for hobby, RC aircraft, architectural models, and toys. 1/4″ cuts nicely, with a smooth edge.

Must be constantly monitored.

Gator foam


Foam core gets burned and eaten away compared to the top and bottom hard paper shell.

Not a fantastic thing to cut, but it can be cut if watched.



They all cut well. Our lasers can be used in lace-making.

Not plastic coated or impregnated cloth!



Leather is very hard to cut, but can be if it’s thinner than a belt (call it 1/8″). Our “Advanced” laser training class covers this.

Real leather only! Not ‘pleather’ or other imitations!

Magnetic Sheet


Cuts beautifully


NON-CHLORINE-containing rubber


Fine for cutting.

Beware chlorine-containing rubber!

Teflon (PTFE)


Cuts OK in thin sheets. See ; the issues listed in should not matter because our lasers are fully vented and exhausted.


Carbon fiber mats/weave
that has not had epoxy applied


Can be cut, very slowly.

You must not cut carbon fiber that has been coated!!

Coroplast (‘corrugated plastic’)


Difficult because of the vertical strips. Three passes at 80% power, 7% speed, and it will be slightly connected still at the bottom from the vertical strips.


All the above “cuttable” materials can be etched, in some cases very deeply.
In addition, you can etch:






Green seems to work best…looks sandblasted.

Only FLAT GLASS can be engraved in our cutter. No round or cylindrical items.

Ceramic tile


Anodized aluminum

Vaporizes the anodization away.


Painted/coated metals

Vaporizes the paint away.


Stone, Marble, Granite, Soapstone, Onyx.

Gets a white “textured” look when etched.

100% power, 50% speed or less works well for etching.